Success stories Nordic Batteries

Nordic Batteries

min read

As the demand for sustainable energy storage grows, building efficient, safe and flexible battery production lines is crucial for Europe’s green transition. Nordic Batteries, partnered with CLEVR, Siemens and Kongsberg Innovation to design and implement a digital-first pilot line, and strengthen Norway's role as a leading hub in the global battery value chain.

The result? 

Together, they built a robust PLM backbone that significantly reduces costs and accelerates time-to-market, advancing the green shift and setting a benchmark for sustainable, high-tech manufacturing in Europe.

 

A Digital-First Battery Pilot Line, Built for Impact

Nordic Batteries is adynamic scale-up with the mission to revolutionize sustainable battery manufacturing. With a strong focus on energy security, environmental responsibility and digital innovation, the company is committed to driving efficiency, enhancing product quality and future-proofing operations within the evolving battery value chain.

As a key industrial partner within Kongsberg Innovation’s BatNet Project, Nordic Batteries plays a central role in its mission to build a full-scale infrastructure for smart, automated battery production and recycling.

Energy security and sustainability are critical to our vision,” said Jarle Gjøsæther, CEO of Nordic Batteries. “Our goal is to build a complete, ethically sourced and environmentally responsible battery value chain in Norway and across Europe— one that supports the green shift and reduces our reliance on external supply chains.”

However, battery production is inherently complex, requiring precise coordination between design, simulation, manufacturing and quality assurance. Yet, much of this coordination still relies on manual processes. 

Spreadsheets, disconnected tools and physical prototypes are widely used to validate designs, while production operators lack valuable real-time insights. This often results in slowed innovation and inefficiencies, making it difficult to scale effectively.

Nordic Batteries needed a smarter, faster and more integrated way of working—one that could streamline their processes, support certification efforts and ensure energy-efficient, automated manufacturing.

 

CLEVR’s Solution: Engineering Operational Excellence

Nordic Batteries had a clear vision from the beginning, but they needed a roadmap to get there. CLEVR stepped in not just as a technical vendor, but as a strategic partner to translate this vision into a tailored system architecture, ensuring the software wasn’t just technically sound, but seamlessly usable in daily operations.

This solution included:

1. Siemens NX for advanced CAD design, stress analysis and digital validation of complex product geometries

2. Siemens Simcenter STAR-CCM+ for simulating battery behavior, thermal dynamics and safety under real-world charging and discharging

3. Siemens Tecnomatix Plant Simulation (PlantSim) for creating a detailed digital twin of the entire pilot line, enabling bottleneck detection and process optimizatio nbefore physical production begins

4. Siemens Teamcenter as the central PLM backbone — ensuring secure data management, change control and collaboration across design and production teams

We adapted on the fly," said Eskil Christensen, Advanced PLM Engineer at CLEVR. "When something didn’t work or a requirement shifted, we responded quickly, enabling continuous optimization based on real-world feedback and evolving needs.”

Nordic Batteries together with CLEVR managed to successfully create a pilot line that is semi-automated, sensor-rich, and digitally traceable from end to end. With an integrated central control interface, operators can now manage the entire line with greater visibility and efficiency, delivering immediate value:

1. Early detection of inspection bottlenecks and quality deviations

2. Iterative process design based on real-world constraints and operator feedback

3. Improved operator planning, resource allocation and collaboration across teams

4. Faster troubleshooting and reduced time-to-market for battery modules

5. Enhanced productivity and minimized downtime by optimizing workflows and eliminating inefficiencies

6. Cost savings by reducing physical prototypes and development cycles, resulting in greater ROI

By leveraging Siemens’ Xcelerator portfolio and CLEVR’s deep implementation expertise, Nordic Batteries bult not only a high-performing production environment, but a strategic foundation for the company's future growth.

Our ambition is to build a gigascale factory — a ‘plus factory’ that produces more energy than it consumes," continued Jarle. "And CLEVR together with Siemens delivered the cutting-edge solutions needed to make this possible."

 

A Benchmark for Smart, Sustainable Manufacturing

With CLEVR and Siemens at their side, Nordic Batteries demonstrates how Europe’s next generation of battery producers can embrace a digital-first approach, ensuring efficiency, safety and sustainability from day one.

CLEVR’s team didn’t just install software," says Manis Mosa, Control Engineer at Nordic Batteries. "They trained our people, helped us prioritize features within budget, and stayed hands-on when challenges arose. This gave us confidence from simulation to production.”

CLEVR delivered agility and hands-on support, paired with strategic guidance and deep domain expertise. This empowered Nordic Batteries to move quickly, make informed decisions and build technology tailored for everyday use.

These are exactly the qualities manufacturers across industries need to accelerate innovation, scale sustainably and remain competitive in a fast-changing industrial landscape.

The next steps in Nordic Batteries journey include:

  • Expanding automation and robotics for full-scale production
  • Deepening data analytics and real-time quality assurance
  • Scaling the digital twin framework to additional production lines

And CLEVR will remain a trusted partner, ready to support every step of the way. 

Together, we are not only building advanced production systems, but also shaping a more resilient and sustainable manufacturing future.

Let’s Build Tomorrow — Together with CLEVR.

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