Solutions PLM for Manufacturing

Transform Manufacturing Processes with PLM

Build better manufacturing workflows with PLM software that seamlessly bridges the gaps between conception, launch, and servicing. With MES and AI, CLEVR's PLM solutions use the latest technology to create exactly the right workflows.

A Single Source of Truth

Low code enhances Product Lifecycle Management by offering custom applications that seamlessly connect with other systems, often with automation. Automating certain PLM stages streamlines delivery, supports the development of mobile and native PLM apps, and helps manufacturers handle complex use cases by leveraging information from multiple sources.

End-to-End Efficiency: From Conception To Retirement

Concept and Design

Experience faster product design cycles with an advanced CAD system that features virtual prototyping in 2D and 3D environments. This system integrates robotics, 3D printing, and quality inspection operations. The NX integrated design and manufacturing capabilities offer an effective platform for efficient product development.

Engineering and Development

Reducing product development errors necessitates coordinating engineering with other departments and leveraging technologies like digital twins and simulation. Teamcenter accelerates the process from design to field testing, fostering collaboration, enhancing product quality, and contributing to a faster time-to-market

People and Processes

Empower teams with PLM to bridge gaps for informed decisions and seamless data flow. It features a business process modeler, change management, and an interactive dashboard to fuel innovation and enhance organizational efficiency.

Maximizing PLM with Low Code and CLEVR's Expertise

Proper Product Lifecycle Management is what turns ideas into winning products (with the necessary support offerings and feedback loops). It's a systematic approach to managing a product’s entire lifecyle, from design and manufacturing to servicing and disposal. Importantly, it strengthens the collaboration between people, processes, and products, focusing on the big and small processes that make all the difference.

PLM stands at the forefront of Industry 4.0, integrating advanced technologies like AI, IoT, and MES. These integrations are paving the way for a smart manufacturing ecosystem.

CLEVR offers innovative solutions that enable manufacturers to effortlessly connect their digital processes with real-world operations.

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Boosting the Manufacturing Ecosystem With AI and MES

Manufacturing Execution Systems

Manufacturing Execution Systems (MES) enhance Product Lifecycle Management by aligning shop floor execution with business strategy. They monitor real-time data on production orders, material consumption, quality metrics, and inventory levels, leading to improved efficiency and decision-making.

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AI in Product Lifecycle Management

PLM uses machine learning for enhanced efficiency and streamlined processes, enriched by the strategic partnership between CLEVR and DFKI. Using data science, ML, and AI improves PLM so businesses can refine product development, reduce costs, and enhance overall efficiency.

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Stories from our customers

See how businesses like yours are transforming with CLEVR.

Mendix allows us to rapidly adapt to new legal demands and security updates.

Stefan Schulze
Head of IT
Client Satisfaction Rate
Testimonial from Tec4u

I think we build tomorrow together in different ways. We try to build the future by providing equipment to produce green hydrogen to enable the green transition, and CLEVR with the information technology will help us to do that efficiently

Torsten Mann
Products & Engineering Director
Client Satisfaction Rate
Testimonial from Nel Hydrogen

Related Blog Articles

Blog Manufacturing NX

The Cost of Poor Version Control in CAD Design and How NX Solves for It

Published on Jul 21, 2025
min read
Blog
Manufacturing
NX

Computer-aided design (CAD) software plays a crucial role in product design and manufacturing by enabling engineering, research and development, and product teams to work collaboratively. However, this collaboration can break down due to inadequate version control in CAD platforms. Teams can overwrite one another’s designs or work on outdated designs, leading to significant project delays and reduced product quality.

The good news is that some CAD platforms, like Siemens NX, offer built-in version control and collaboration features to prevent these issues. In this guide, we’ll highlight the cost of poor version control in CAD design and explain how NX solves for it.

Short on Time? Here’s a Brief Overview

  • Poor version control can cause significant problems, including additional work, delayed projects, damaged client relationships, and increased employee turnover.
  • Robust version control systems should offer tools for tracking and managing design files automatically. They should also promote collaboration and enable teams to work efficiently in parallel.
  • Siemens NX is a CAD software that includes a built-in version control system. It also promotes version control through collaboration tools and integrations with product lifecycle management software.
  • Best practices for version control in CAD design include centralizing design files, training employees, implementing access controls, and conducting regular audits.

The Consequences of Inefficient Version Control

Inefficient version control is more than just a nuisance. It can cause serious problems for product and engineering teams including:

  • Rework due to errors: Team members can use outdated or incorrect CAD files, requiring the need to redo time-consuming work like building prototypes. Product designers and engineers can also overwrite one another’s files, resulting in the loss of critical design data.
  • Poor teamwork and communication: It’s very challenging for team members to discuss product plans or models for 3D printing without knowing if they’re working from the same design version. Over the long run, issues with version control can result in trust breakdown between engineering, product, and manufacturing teams.
  • Project delays and cost overruns: Rework and poor communications extend the time it takes to design, prototype, test, and move to production, leading to missed deadlines and ballooning project costs.
  • Quality compromises: Poor version control can also lead to inconsistencies in the engineering process and missed product details. Product quality can suffer as a result.
  • Damaged client relationships: Customers care greatly about receiving high-quality products on time. If your company struggles to deliver consistency because of issues stemming from poor CAD version control, you risk losing your clients’ trust.
  • Employee burnout: Employees want to feel like they’re making progress and contributing positively to collaborative efforts. Frequent miscommunications, rework, and frustrations can lead to burnout and turnover on your engineering and product teams.

The Importance of Robust Version Control Systems

So, what does a robust version control system for CAD design software look like?

At its core, version control is about tracking and managing changes to product design files. Version control systems automatically save and label each new design iteration whenever a modification is made. Earlier versions remain accessible, allowing team members to revisit previous ideas or restore past designs. These systems also log key details for every change, namely what was altered, who made the change, and when.

This is essential for project management since versioning ensures team members always have access to the latest design files and know what changes have been made since they last worked on a design. A standardized file naming scheme improves communication throughout the design process, while the fact that files are never overwritten helps to prevent lost data and rework. 

Some version control systems offer even more features. For example, comparison tools allow engineers and designers to compare multiple versions of mechanical designs side-by-side, which is useful for identifying errors or understanding design intent. 

Other version control systems also enable branching, in which multiple different versions can be created and modified in parallel. This allows greater design efficiency, particularly in early product stages when several potential approaches are being iterated.

How Siemens NX Addresses Version Control Challenges

One of the top CAD solutions for version control is Siemens NX. This is a powerful platform that brings together tools for CAD and building 3D models while also streamlining versioning and data management.

NX offers three key features to address version control challenges:

Built-in version control system

NX includes a built-in version control system to make data management easier. Team members don’t have to switch between your design software and a separate version control platform—it’s all in one place. NX automatically tracks changes and keeps a repository of past design iterations for each project, plus supports branching so engineering firms can work more efficiently.

Collaboration tools

NX also features collaboration tools to help your engineering, product, and manufacturing teams work together. You can comment directly on 3D designs, tightly control access to sensitive data, and even add external users like suppliers and customers to a project. In addition, multiple users can work simultaneously in a single virtual environment, making NX ideal for globally distributed teams.

PLM integrations

NX is designed to integrate seamlessly with Siemens Teamcenter and other product lifecycle management (PLM) systems. This integration enables you to establish standardized workflows for design changes and approvals. It also centralizes data across your systems, allowing your engineering team to access Teamcenter data inside NX. This ensures data consistency and speeds up development cycles.

Best Practices for Version Control in CAD Design

So, how can your company implement version control in CAD design? Here are a few best practices you can begin adopting today:

  • Centralize CAD files: Create a centralized repository for design files. This repository should be organized by project, and you should implement a clear and consistent naming scheme for file versions, so there’s no confusion about which design files are the most up-to-date.

  • Train employees: It’s essential to train your employees on version control so they know what’s expected of them. Be sure to emphasize the benefits of good version control practices to incentivize change.

  • Implement access controls: Establishing a role-based permission system for your CAD software is key to preventing unauthorized changes to design files. This is also crucial for securing sensitive product data.

  • Conduct regular audits: Periodic audits are necessary to ensure employees are complying with your company’s version control procedures. If you find widespread or recurring non-compliance, additional training may be necessary.

Embracing Effective Version Control

Poor version control in CAD design can have severe consequences, including duplicated effort, project delays, damaged client relationships, and employee burnout. Therefore, it’s critical for companies to adopt an effective version control system that enables them to centralize data and facilitate collaboration.

Siemens NX is the best choice for this because it combines powerful CAD tools and flexible version control features in a single platform. It also integrates seamlessly with Siemens Teamcenter PLM software, enabling your company to manage every aspect of a product’s lifecycle in a centralized system.

Check out our full guide on the benefits of PLM integration to learn more.

How We Researched This Guide

This guide is based on CAD and version control best practices, as well as insights from product and engineering leads who have deep experience with version control for CAD design. It also draws on product information from Siemens about the NX and Teamcenter platforms.

July 21, 2025 3:09 PM
Blog Manufacturing AI

5 Predictions for AI in PLM

Published on Jul 18, 2025
min read
Blog
Manufacturing
AI

Manufacturers today need to innovate faster, manage more complex products, and operate sustainably. In this challenging environment, the collaboration of Artificial Intelligence (AI) and Product Lifecycle Management (PLM) is truly changing how things get done. 

This combination provides a practical solution that's helping companies handle market demands right now. This article looks at five key ways AI is reshaping PLM and what that means for leaders in manufacturing.

Short on Time? Here's a Brief Overview

  • AI will help predict design problems early and even generate new design options, speeding up innovation and improving product features.
  • AI will automate many routine repetitive tasks, letting engineers focus on complex problem-solving and creative work.
  • Data from products in use will constantly feed back into AI-driven digital twins, allowing for continuous improvement across the entire product lifecycle.
  • Manufacturers should check if their current PLM systems are AI-ready, try out small AI projects first, and build teams with the right mix of skills.

5 Predictions for AI in PLM

AI is a powerful tool for manufacturing companies, opening up new ways to improve processes, spark innovation, and get ahead of the competition.

Prediction 1: AI will enable predictive design and development

AI is set to change product design from simply reacting to problems to actively preventing them. A big part of this is catching potential failures early. AI systems can look at tons of old data, simulation results, and how products perform in the real world to spot design flaws, material issues, or manufacturing headaches before they become real problems. This means lower development costs and faster delivery of products.

AI also helps make smarter decisions right from the start, going beyond simply predicting failures. By looking at market trends, customer feedback, and current product performance data, AI can help your engineers choose better initial designs and fine-tune product features to what the market actually wants. 

Prediction 2: Intelligent automation will reshape engineering workflows

AI is going to change engineering workflows by automating repetitive tasks. Think about all the routine, rule-based jobs that eat up engineers' time: data entry, updating Bills of Materials (BOMs), handling engineering change orders (ECOs), creating standard reports, and putting together compliance documents. AI is perfect for taking over these kinds of tasks. In fact, studies show that 77% of workers say automating repetitive tasks saves them about 3.6 hours a week.

AI will also act as a "co-pilot" or smart assistant for engineers. AI tools can offer design ideas in real time, quickly search through huge technical databases, help optimize designs based on different factors, or point out potential problems as designs take shape.

Prediction 3: Closed-loop manufacturing will become the norm

Get ready for closed-loop manufacturing to become standard, thanks to AI. Closed-loop manufacturing is where data from a product's later life stages continuously flows back to improve the early stages, especially in design and engineering. It makes Product Lifecycle Management a living, breathing system. 

Real-time feedback is key here. IoT sensors in real, physical products, along with data from Manufacturing Execution Systems (MES) on the factory floor, provide a steady stream of performance and operational data.

Digital twins are a big part of this, too. These are live virtual copies of physical things and processes. They're constantly updated with real-time data, and AI systems study this information within the digital twin to spot patterns, predict when maintenance is needed, and find ways for improvement. 

McKinsey states that digital twin tech can increase revenue by about 10% and get products to market up to 50% faster. Airbus, for example, already uses digital twins for its aircraft programs to test scenarios and improve processes. 

AI takes all this feedback and suggests design changes for future product developments, improving manufacturing processes, and boosting product reliability. This constant improvement also helps with supply chain management by giving a clearer picture of how parts are performing and what's needed. 

Tools like Siemens Teamcenter are essential for handling the data for these digital twins and pulling in information from Manufacturing Operation Management (MOM) systems that coordinate and optimize factory floor processes.

Prediction 4: AI will transform compliance and quality management

AI systems can check product design details, material selections, and supplier information against huge databases of rules (i.e., safety, environmental concerns, and specific industry needs) and internal quality goals. This means potential compliance problems can be spotted and flagged right at the start—during design—which saves a lot of money and trouble later on.

AI will also take over parts of compliance checking, such as helping to create compliance reports, ensuring all paperwork is complete, and confirming that manufacturing steps meet the required standards. This helps companies make more informed decisions about quality and compliance. Plus, when AI is built into PLM systems, it can create solid, easy-to-search audit trails.

AI-powered vision systems and data analysis are already playing a crucial role in quality checks. For instance, BMW's GenAI4Q project uses AI to create custom inspection checklists for every car, using specs and sensor data to find defects.

Prediction 5: Human-AI collaboration will redefine roles

When AI joins PLM, the main effect is boosting what people can do and changing their roles, rather than replacing them. The focus will move from doing manual tasks to thinking strategically and innovating. Engineers and PLM managers will increasingly count on AI to handle data work, routine analysis, and automated tasks. This will let them spend more time on big-picture thinking, tough problem-solving, and overseeing the AI systems. 

A good example of this teamwork is CLEVRAssist, a solution developed with automation technology leader Festo, which uses AI to help people learn and interact in industrial environments.

What Manufacturers Should Do Now

So, how can manufacturers get started with AI in PLM? Taking a few practical steps now can build a solid base for bringing in AI and getting the most out of it.

First off, check if your PLM setup is ready for AI. This means taking a good look at the data you have in your PLM, ERP, MES, and other systems. Is it of good quality? Is it complete? Can you get to it easily? Make sure your systems can talk to each other, using APIs or cloud platforms, so data can flow smoothly.

Next, begin with small projects that can make a big difference without much risk. Don't try to change everything at once. Instead, test AI on specific things. For instance, try predictive maintenance for one type of machine, use generative design for a less critical part, or automate a PLM workflow that's causing headaches. 

And third, put together teams with people from data, IT, and engineering. To make AI in PLM work, you need engineers who know the products, data scientists who can build and run AI models, and IT staff who can handle the tech side and ensure everything connects. 

PLM Is the Intelligence Hub of Future Manufacturing

The incorporation of AI is changing Product Lifecycle Management from a simple data storage place into a smart, active center that helps make decisions throughout the entire product lifecycle. This is a necessary step for manufacturers to innovate quickly, work more efficiently, and build stronger businesses. Companies that start using AI in their PLM plans now will be in the best spot to lead the way in manufacturing's future.

Research Methodology

The ideas in this article come from looking closely at industry reports from well-known sources like Gartner, McKinsey, and Deloitte. We also studied how AI and Product Lifecycle Management are being used in real manufacturing companies, including specific case studies and expert opinions.

July 18, 2025 4:07 PM
Blog Financial Services Low Code

How Insurers Can Use Low Code To Meet ESG Reporting Requirements

Published on Jul 17, 2025
min read
Blog
Financial Services
Low Code

Environmental, social, and governance (ESG) requirements have grown in importance for investors, creating special challenges for insurers. While insurance companies have complex systems built up over decades to support financial reporting, many lack ways to track and report on their sustainability efforts. This can make it difficult to comply with ESG reporting requirements, as well as increase sustainability costs and alienate investors who care about ESG values.

The good news is that low code offers a fast and efficient way for insurers to report on their ESG efforts. In this guide, we’ll explain how insurers can use low code to meet ESG reporting requirements.

Short on Time? Here’s a Brief Overview

  • Insurers must navigate multiple ESG frameworks and changing regulatory requirements around sustainability reporting. Automation is key to ensuring compliance.
  • Low code can help insurers build automated ESG reporting pipelines quickly and cost-effectively. It can also be used to build ESG dashboards for external stakeholders and maintain compliance with sustainability requirements.
  • Your company can get started with low code by understanding your reporting requirements and ESG-related data sources, choosing a low code platform, and building an automated reporting workflow.

The ESG Reporting Challenge for Insurers

Insurers looking to remain competitive by incorporating ESG initiatives face a fragmented regulatory landscape. There are multiple governing bodies involved in ESG monitoring, including the Global Reporting Initiative, the Sustainability Accounting Standards Board, and the International Sustainability Standards Board. Europe has also implemented the Corporate Sustainability Reporting Directive, which requires most insurers operating in the EU to report on their ESG efforts.

On top of that, some regulatory agencies and investment firms require insurers to meet minimum ESG standards or make climate-related financial disclosures. This is especially important for insurers since climate-related risks can lead to physical risks to insured property and increased claims in the future. Falling behind on reporting requirements or producing inaccurate reports can lead to costly compliance issues.

However, collecting data about an insurer’s ESG efforts can be highly challenging. Companies must collect data from multiple teams—including underwriters, facilities managers, and HR—to get a full picture of their ESG efforts. This data must then be unified, validated, and organized into reports for different governing bodies and regulators. Changing requirements over time make this reporting process even more complex.

The solution for insurance companies is to automate as much of the ESG reporting process as possible. But due to the long time horizons and high costs of traditional development, many insurers have struggled to accomplish automation.

Leveraging Low Code Platforms for ESG Reporting

Low code software can help insurers overcome the challenges associated with traditional automation strategies. These platforms offer customizable templates, drag-and-drop interfaces, and ready-made software blocks, so you don’t need a dedicated team of developers to build ESG reporting pipelines.

This low code approach has several key advantages for insurance organizations. First, building an automated reporting process with low code tools is fast. You don’t need to wait for busy developers, which saves time and money. In addition, low code is well-suited to agile development, which means you can prototype and launch a functional data pipeline in weeks instead of months.

Another advantage to using low code for ESG reporting is that it makes integrating your company’s core systems, like underwriting, facilities management, and HR platforms, easy. Crucially, low code integrations don’t risk disrupting mission-critical software like writing new code for existing systems does.

Low code platforms are also highly flexible and scalable. So, you can easily update your reporting workflows as requirements change and ensure your ESG reporting processes remain aligned with your broader business strategies.

Key Benefits of Low Code Solutions in ESG Reporting

Low code solutions offer several key benefits for ESG reporting at insurance companies.

1. Data integration and management

Low code enables you to seamlessly integrate ESG data from a wide variety of disconnected sources. For example, you can automatically collect data from your HR information system, claims management platform, facilities management software, and customer relationship management software. Low code software also integrates with cloud databases, so you can store and aggregate your data.

2. Automation of reporting processes

Low code excels at automation and can help your business automate the ESG reporting process, which saves time and reduces manual errors. For example, you can create automations that generate ESG reports for various governing bodies. Low code also enables you to keep a human ESG officer in the loop to review and validate reports before they’re published.

3. Real-time dashboards and analytics

You can also use low code tools to build custom ESG dashboards for external stakeholders, like investors. This is a way to share up-to-date performance data so investors can make informed decisions. It also demonstrates your company’s commitment to ESG principles and meeting stakeholder expectations.

4. Compliance and audit readiness

Low code can also help ensure your company complies with ESG requirements by including automated compliance checks in your reporting workflows. You can also keep audit trails with low code tools, enabling you to trace ESG issues and resolve them before they result in costly penalties. In effect, low code serves as a form of compliance risk management.

Selecting the Right Low Code Platform

It’s important to choose the right low code platform for seamless ESG reporting. Key features to look for include:

  • Scalability: Low code platforms should be modular and offer the ability to deploy workflows in the cloud so they can scale up as your company grows.
  • Security: Low code platforms should offer role-based access permissions and data encryption to keep sensitive company information safe.
  • Ease of use: Low code platforms should be user-friendly enough that non-technical employees can use them to build basic reporting workflows.
  • Ready-made integrations: Ready-made integrations for popular HR information systems, customer relationship management platforms, and cloud providers can speed up the deployment of your ESG reporting pipeline.

Some of the top low code platforms for the insurance industry include Mendix, Appian, and Quickbase. We recommend Mendix as the best overall choice because of its agile collaboration tools, support for an incredibly wide range of data sources, and built-in quality assurance checks to ensure your ESG workflow is completely accurate.

Steps To Implement Low Code ESG Reporting Solutions

Here are the steps your company can take to implement ESG reporting with low code:

  1. Identify your reporting needs: Begin by considering which ESG frameworks your company must comply with and what data each framework requires to be reported.
  2. Map your data sources: Document what data sources your company has that are related to ESG efforts and must be reported.
  3. Choose a low code platform: Select a low code platform that’s scalable and offers integrations for your data sources. Mendix offers ready-made templates for ESG reporting.
  4. Build your pipeline: Use your low code platform to develop integrations for one or more ESG data sources and build a workflow to analyze and report that data. It may be helpful to start with reporting just one aspect of ESG, such as greenhouse gas emissions, as a pilot project.
  5. Validate your solution: Test and validate your workflow thoroughly before using it to deliver high-impact reports. Ensure the data is correct and the output meets your reporting requirements.
  6. Continuously improve: Once your ESG reporting workflow has been deployed, you can continuously improve it by adding data dashboards for stakeholders, integrating new data sources, and monitoring outputs to ensure your ESG reports remain compliant.

Embracing Low Code for Sustainable Insurance

Streamlined ESG reporting is crucial for insurers looking to attract sustainability-minded investors and comply with new ESG regulatory requirements. Using traditional development to automate reporting is cumbersome and expensive, but low code solutions provide a fast, cost-effective, and scalable alternative.

Ready to learn more? Check out our comprehensive guide to low code today.

How We Researched This Guide

This guide is based on insurance industry reports about ESG trends and expert analysis of low code’s role in ESG compliance. It also draws on case studies from other industries that have used low code for reporting automations.

July 17, 2025 10:04 AM